Cornelius 322 Spécifications

Service / Training ManualRevision Date: October 17, 2005Release Date: November 26, 2001Publication Number: TP00952Revision: Fwww.cornelius.com

Xtreme Ice Training ManualTP00952October 17, 2005 5GENERALFREIGHT DAMAGE CLAIMS PROCEDUREThe deliverer of your equipment (freight company, distributor

Xtreme Ice Training ManualTP00952October 17, 20056 INSTALLATION INSTRUCTIONSInstallation and start up of the equipment should be performed by the dis

Xtreme Ice Training ManualTP00952October 17, 2005 7DISPENSER INSTALLATION1. Order the proper cuber/dispenser adaptor kit. This package include gasket

Xtreme Ice Training ManualTP00952October 17, 20058PLUMBING CONNECTIONS1. All plumbing lines and connections must conform to local and national plumbin

Xtreme Ice Training ManualTP00952October 17, 2005 9Preventative Maintenance SequenceThe installation is not complete until you are sure the owner-oper

Xtreme Ice Training ManualTP00952October 17, 200510CLEANING PROCEDURESApproved ice machine cleaners by brand names:S Calgon Nickel Safe (green color

Xtreme Ice Training ManualTP00952October 17, 2005 11PREP – CLEANING PROCEDUREUse ice machine cleaner on a coarse-surface cloth material (such as terr

Xtreme Ice Training ManualTP00952October 17, 200512SANITIZING THE WATER SYSTEM AND THE EVAPORATORNOTE: To be performed only after cleaning the ice mac

Xtreme Ice Training ManualTP00952October 17, 2005 13OPERATIONSCAUTION: WHEN REPLACING THIS BOARD, BE SURE THE DIP SWITCH SETTINGS ARE IN THEPROPER POS

Xtreme Ice Training ManualTP00952October 17, 200514START UP SEQUENCE (PRIMARY)1. Check all connections.2. Water pan must be empty at the start of the

Xtreme Ice Training ManualTP00952October 17, 2005 15PRECHILL CYCLE (1400’S AND 1800’S)1. After the water fill cycle is complete, the water pump turns

Xtreme Ice Training ManualTP00952October 17, 200516ADJUSTING BRIDGE THICKNESSFor optimum ice production and maximum cube separation, the ice connectin

Xtreme Ice Training ManualTP00952October 17, 2005 17CRSWATER DUMPCONTACTORWATERMCONTROL(W/C ONLY) HIGH PRESSUREMFAN MOTORVALVECORDCOMPRESSORCAPACITOR

Xtreme Ice Training ManualTP00952October 17, 200518LED INDICATORSThe LEDs are board circuit indicators. If the LED in the functional board circuit is

Xtreme Ice Training ManualTP00952October 17, 2005 19Curtain OpenYellow LED off Right evaporator curtain open.Yellow LED off Left evaporator curtain op

Xtreme Ice Training ManualTP00952October 17, 200520HARVEST BUTTONThe Harvest Button is located on the control board (See Figure 5 in the Cleaning Proc

Xtreme Ice Training ManualTP00952October 17, 2005 21SAFETY (OLD SOFTWARE)NOTE: Prior to S/N 63K0344BC050 for self–contained units and S/N 63M0351BC056

Xtreme Ice Training ManualTP00952October 17, 200522WATER FILL TIME OUT1. During the fill cycle if the water level does not reach the maximum level in

Xtreme Ice Training ManualTP00952October 17, 2005 23HARVEST TIME OUT1. If the microprocessor does not recognize all proximity switch circuits opening

Xtreme Ice Training ManualTP00952October 17, 2005247. During delay period, the DELAY LED flashes 1 times at 4 second intervals.8. Once the machine rea

iTABLE OF CONTENTSProduct Preview 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preview Questions 1. . . . . .

Xtreme Ice Training ManualTP00952October 17, 2005 25SAFETY (NEW SOFTWARE)NOTE: After S/N 63K0344BC050 for self–contained units and S/N 63M0351BC056 fo

Xtreme Ice Training ManualTP00952October 17, 200526FAILED FREEZE TIME OUT SHUTDOWN1. If the freeze time reaches 50 minutes before a harvest cycle is i

Xtreme Ice Training ManualTP00952October 17, 2005 27HIGH CONDENSER TEMPERATURE WARNING AND SHUTDOWN1. If the condenser temperature rises above 160_F,

Xtreme Ice Training ManualTP00952October 17, 200528FAILED WATER TEMPERATURE SHUTDOWN1. If the water temperature does not reach 40_F within 5.5 minutes

Xtreme Ice Training ManualTP00952October 17, 2005 29COMPONENT FUNCTION (CIRCUIT BOARD, ETC.)SENSORSCondenser sensor (WHITE) is a thermistor rated at 2

Xtreme Ice Training ManualTP00952October 17, 200530NOTE: The sensor controls the condenser fan cycling from 88/100 degree Fahrenheit. Thus anydefects

Xtreme Ice Training ManualTP00952October 17, 2005 31WATER REGULATING VALVEThe water regulating valve is used on water-cooled cubers only. The valve is

Xtreme Ice Training ManualTP00952October 17, 200532MOISTURE CONTAMINATIONWith the major changes in refrigerants in today’s marketplace and the use of

Xtreme Ice Training ManualTP00952October 17, 2005 33COMPRESSOR & STARTING COMPONENT CHECK-OUT PROCEDUREWhen a compressor fails to start or run pro

Xtreme Ice Training ManualTP00952October 17, 200534Compressor1. Using an ohm meter, check for continuity from compressor terminal C to R and C to S. I

iiHarvest Cycle 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan control 15. . . . .

Xtreme Ice Training ManualTP00952October 17, 2005 35SYSTEM EVACUATION & RECHARGINGShould service work ever be required on a product where the seal

Xtreme Ice Training ManualTP00952October 17, 200536IMPORTANT: Service personnel are held responsible for all aspects of the clean air act of July,1992

Xtreme Ice Training ManualTP00952October 17, 2005 37TROUBLESHOOTINGIMPORTANT: Only qualified personnel should service internal components or electrica

Xtreme Ice Training ManualTP00952October 17, 200538Trouble Probable Cause RemedyCOMPRESSOR RUNS BUTDOES NOT COOL, CIRCUITBOARD INDICATOR LIGHTS“ON”A.

Xtreme Ice Training ManualTP00952October 17, 2005 39Trouble Probable Cause RemedyLONG HARVEST CYCLES A. Ice weight set too light. A. Adjust bridge per

Xtreme Ice Training ManualTP00952October 17, 200540Trouble Probable Cause RemedyLEAKING WATER PAN A. Damaged water pan. A. Replace water pan (see KitI

Xtreme Ice Training ManualTP00952October 17, 2005 41AIR COOLED CONDENSERFAN BLADESFAN MOTORHEAT EXCHANGERFILTER/DRIERCOMPRESSORLOW SIDESERVICEVALVEREF

Xtreme Ice Training ManualTP00952October 17, 200542WATER REGULATING VALVEWATER-COOLED CONDENSERFILTER/DRIERWATER INLETHEAT EXCHANGERPRESSURESWITCHLOW

Xtreme Ice Training ManualTP00952October 17, 2005 43XTREME ICE – KITSBIN STAT KIT, P/N 630000408Installation InstructionsThese Bin Stat kits apply to

Xtreme Ice Training ManualTP00952October 17, 200544COILTHERMOSTAT KIT ASY631500074ELECTRICAL BOX ASYTO CHASSIS BASESCREW TC 08–32TO CIRCUIT BOARDFIGUR

iiiPossible Causes 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Failed Water System Shutdow

Xtreme Ice Training ManualTP00952October 17, 2005 45UnitStackSwitchesBin1InComOut2SwitchLH Evap.SelectionSwitchSwitchRH Evap.NSSN435OnS3–2S3–1OffOnTra

Xtreme Ice Training ManualTP00952October 17, 200546CAPILLARY TUBEBIN STAT SUPPORTSEE DETAILADETAIL ASCALE 1:2INSERT COIL AROUNDBIN STAT SUPPORT8–32 HE

Xtreme Ice Training ManualTP00952October 17, 2005 47REMOTE CONDENSERSInstallation InstructionsUNIT1/4-20 SCREWLEGBRACELEGFIGURE 211. Follow the standa

Xtreme Ice Training ManualTP00952October 17, 2005483. Remote condenser electrical hook-up:A. Connect remote condenser to a power source (208/230VAC, 6

Xtreme Ice Training ManualTP00952October 17, 2005 49REMOTE CONDENSER LOCATION1. Physical Line-Set Length: 55 Ft. Maximum [16.764 meters]The ice machin

Xtreme Ice Training ManualTP00952October 17, 200550b. Insert measured drop (D) into formula and multiply by 6.6 to get a calculated drop (SeeFigure 26

Xtreme Ice Training ManualTP00952October 17, 2005 514. Connection of Line-SetA. Remove the plastic caps from the line-set, the condenser, and the ice

Xtreme Ice Training ManualTP00952October 17, 200552The headmaster controls the operation when the condensing temperature drops below 70°F. The refrige

Xtreme Ice Training ManualTP00952October 17, 2005 536. Always leak check entire system after recharge.CAUTION: Before programming the electronic scal

Xtreme Ice Training ManualTP00952October 17, 200554THIS PAGE LEFT BLANK INTENTIONALLY

Xtreme Ice Training ManualTP00952October 17, 2005 1PRODUCT PREVIEWPREVIEW QUESTIONSCheck your current knowledge by taking a few minutes to answer the

Xtreme Ice Training ManualTP00952October 17, 2005 55IMI CORNELIUS INC.CORPORATE HEADQUARTERS:One Cornelius PlaceAnoka, Minnesota 55303-6234(763) 421-6

Xtreme Ice Training ManualTP00952October 17, 20052MODEL AND SERIAL LOCATIONXTREME ICE MACHINECondenser Discharge AirDeflector (as required)*Bin Adapte

Xtreme Ice Training ManualTP00952October 17, 2005 3ModelXAC322/330XWC322/330XAC522/530XWC522/530XRC522/530XAC630XWC630XRC630XAC830UNITVoltsPhaseHertzN

Xtreme Ice Training ManualTP00952October 17, 20054ModelXAC1444XWC1444XRC1444XAC1844XWC1844XRC1844XAC322E50XAC 330E50XAC 522E50XAC 530E50UNITVoltsPhase